Flat roofing is an entirely different strategy from steep roofing. While steep roofing is a shedding system, flat roofing is a watertight skin or membrane that is formed over the top of the building. If you think of a steep roof as an umbrella, houses with flat roofs don’t use umbrellas but use wet suits (or to be more accurate, dry suits). Since we have a different approach, there is an entirely different set of materials, installation methods and conditions to look for.
Although we generically call these flat roofs, more correctly they should be described as lowsloped roofs. Roofs should never be flat. They should drain water. The drainage system can be gutters and downspouts, centrally located roof drains and/or scuppers (drainage openings through walls, including parapet walls).
The perfect flat roof would –
No one has come up with the perfect roofing system yet. Every roof system keeps the water out, at least most of the water, most of the time. Most flat roofing systems do well if they last 20 to 30 years. Most will contribute to, rather than control, a fire. Installing asphalt-based systems (including built-up and modified bitumen) creates the risk of starting a fire while being applied.
Roofs are not durable with respect to foot traffic and equipment traffic. While equipment can be attached to roofs, this creates vulnerable spots. Most roofing does not help much with either heat loss or heat gain. Most flat roofs are expensive and are not considered attractive.
We will discuss briefly two of the most common flat roof systems used in residential applications: built-up and modified bitumen.
Built-up roofing has only been around since the mid-1800s. People have known for several centuries that bitumens have waterproofing and adhesive qualities.
However, it wasn’t until the last half of the 19th century that asphalt was in excess supply (because of the asphalt products used in making roads).
The base of an asphalt built-up roof is the felts. These felts are fibrous materials saturated with asphalt (or coal-tar pitch in older systems). The felts traditionally were made from byproducts of the paper, wood and cloth manufacturing industries. These organic (rag or cellulose) felts have been common.
Roofing membranes made up of felts and mopped-in hot asphalt will not last anywhere near 20 years without additional protection. Asphalt is a good water-proofing material, but it is susceptible to rapid deterioration when exposed to the ultraviolet rays of the sun. The volatiles are boiled out of the asphalt, leaving it brittle and weak.
Consequently, built-up roof membranes must be protected from ultraviolet light. The traditional protection, called aggregate, may be asbestos, marble, rock slag, gravel or crushed stone. This gravel (as it’s usually called) is embedded in a flood coat of hot asphalt that has been mopped onto the top of the membrane. The flood coat of asphalt holds the
gravel and also is a waterproofing layer. It is the primary defense for the felts below. None of the felts should penetrate mthe flood coat since exposed felts will wick water down into the roofing membrane.
Roof membrane problems include –
Modified bitumens or polymer-modified bitumens or “mod bit,” as it is frequently called, has been used for both lowsloped (flat) and steep roofing since about 1975. This is an asphalt-based product with additives to enhance its strength and flexibility and to reduce the tendency of the asphalt to flow at high temperatures.
The product sometimes is referred to as rubberized asphalt and can be applied in liquid form or in sheets. We will restrict our discussion to the sheet form, which is almost exclusively limited to residential applications.
Many of the early applications were done with no ultraviolet protection and, in some areas, this still is a common installation technique. Recently, it has become more common to provide ultraviolet protection in the form of the following:
There are three common installation methods:
Residentially, modified bits typically are installed in a single-ply system. Some higher-quality installations are two-ply. Occasionally, a single-ply modified bit sheet will be laid over two or three plies of felts impregnated with asphalt. This, however, is rare.
Problems to watch for on mod bit roofs include:
We have introduced the concept of flat roofs and outlined two common forms of flat roofing systems. We also listed some of the common conditions found during home inspections on these roofs. You can find more details about other material types and common deficiencies, as well as strategies for inspecting them in the ASHI@Home training program.
Carson Dunlop’s home inspection training program is the only registered college devoted to home inspection training and built for your success. Learn more about Carson Dunlop’s home inspection training program